Capabilities

Advanced Coating Capabilities Built to Support Complex Device Performance

Engineering, material science, and coating process expertise that support device performance from concept through commercialization.

Surmodics Services & Technologies (ST) delivers a broad set of capabilities that combine scientific depth, advanced coating processes, and practical manufacturing knowledge. Our team works across polymers, metals, and complex substrate systems to help device manufacturers build coatings that perform reliably in demanding clinical environments.

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Material and Substrate Expertise

Capabilities that support the most critical device materials

Our team brings deep understanding of how coatings interact with different device materials, which allows us to adapt surface treatments and processes for consistent, reliable performance. This material-level knowledge supports proper adhesion, uniformity, hydration behavior, and long-term durability across both simple and complex device geometries:

Inner Diameter Coating Capabilities

Surmodics ST supports ID coating capabilities for polymer and metal lumens, helping reduce friction, improve passability, and support multi-shaft interaction. These capabilities are ideal for tight lumens, secondary shaft interfaces, and systems requiring smooth internal surfaces.

Metal Substrate Coating Capabilities

Our team provides direct to metal advanced coating adhesion strategies for stainless steel, Nitinol, and other metal substrates. These capabilities support delivery systems, hypotubes, and metal components that require durable, uniform, and reliable coating performance without the use of a tie layer or primer.

Silicone Coating Capabilities

Silicone presents adhesion challenges due to low surface energy. Surmodics ST supports coating strategies through plasma preparation, primer systems, and silicone-specific adhesion enhancements to maintain uniformity and reliability.

Polymer Substrate Capabilities

Coating solutions validated for Pebax, nylon, polyurethane, PEEK, HDPE, LDPE and blended polymers. These materials underpin the majority of minimally invasive delivery systems.

Coating Process Capabilities

Processes refined for
precision, quality, and scalability

Surmodics ST supports multiple coating applications and curing processes to meet the needs of diverse device designs, manufacturing environments, and commercial requirements.

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Thermal Curing

For smooth, durable, and uniform hydrophilic coatings with strong substrate adhesion.
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ID coating

For inner diameter and multi-shaft systems where friction control and uniform application are essential.
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Plasma surface preparation

For enhancing silicone and other challenging substrate adhesion.
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Clean, controlled application environments

Designed to support consistent coating behavior, repeatability, and quality control.
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Lubricity and friction reduction

Reduced force requirements during advancement, insertion, withdraw, and device-to-device interaction.
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Uniformity and thin coating control

Supports tight tolerances and consistent behavior across shafts and lumens.
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Durability under mechanical stress

Coatings that maintain integrity under bending, flexing, and multi-cycle use.
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Particulate behavior considerations

Processes designed to help support particulate reduction and coating consistency.
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Hydration characteristics

Predictable activation and lubricity profiles across procedural conditions.
Coating Performance Capabilities

Coatings engineered for measurable performance

Our capabilities support performance attributes that directly influence how devices navigate, interact, and withstand clinical use.

Coating Performance Capabilities

Coatings engineered for measurable performance

Our capabilities support performance attributes that directly influence how devices navigate, interact, and withstand clinical use.

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Lubricity and friction reduction

Reduced force requirements during advancement and device-to-device interaction.
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Uniformity and thin coating control

Supports tight tolerances and consistent behavior across shafts and lumens.
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Durability under mechanical stress

Coatings that maintain integrity under bending, flexing, and multi-cycle use.
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Particulate behavior considerations

Processes designed to help support particulate reduction and coating consistency.
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Hydration characteristics

Predictable activation and lubricity profiles across procedural conditions.
Geometry and Device Complexity Capabilities

Surface solutions built for simple and complex geometries

Surmodics ST supports coating strategies for a wide range of device configurations. These capabilities help ensure coatings perform predictably across the full device system.

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Long or multi-section shafts

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Secondary shaft interactions

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Tight inner diameters

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Complex device transitions

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Soft or flexible sections

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Areas requiring minimal coating thickness

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Development and Commercialization Capabilities

Guidance from concept through scale-up

Our capabilities extend beyond coatings into the full development lifecycle. These capabilities complement our Technologies and Services, ensuring that every coating program is grounded in practical, real-world manufacturing requirements.

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Formulation evaluation and selection

Guidance based on material, geometry, and performance requirements.
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Prototype support

Small-batch or feasibility builds to evaluate coating behavior and interaction.
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Process refinement

Optimization of coating steps to support repeatability and yield.
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Manufacturability considerations

Evaluation of how coating choices impact assembly, handling, and downstream processes.
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Scale-up readiness

Processes designed with commercial scalability in mind.
Powered by Surmodics ST Expertise

Expert insight behind every
Coating process

Our capabilities are driven by people with extensive experience in hydrophilic chemistry, materials engineering, and device development. Their hands-on knowledge helps anticipate challenges, evaluate trade-offs, and design coating strategies that perform reliably across all stages of development.

Explore how Surmodics ST capabilities can support your next device program

Our team is ready to help evaluate your device needs and recommend the right combination of technologies, coatings, and processes to support your performance goals.